iDear Correct Craft Owner:Congratulations on your purchase of a Nautique Super Sport / Super AirNautique. You have chosen a boat that is unequaled “on
CAUTION: The keypad and switch control box will be damaged beyond repair ifthe boat battery cables or the main power leads to the keypad and switchco
8.30Super 11.qxd 9/20/00 9:14 AM Page 8.30
99
Chapter 9S ERVICE RECORDSIMPORTANT: Ownership Change InformationIf you are the owner of a Pleasurecraft Marine engine which is out of warranty andwoul
9.2PROBLEM NOTIFICATION FORMImportant: All blanks must be completed to insure proper identification of yourengine which is necessary to properly under
Warranty TransferThe PCM Limited warranty is transferable to a subsequent purchaser, but onlyfor the remainder of the unused portion of the warranty t
9.4PCM WARRANTY TRANSFER APPLICATIONIMPORTANT! PURCHASER PLEASE NOTE: The checks listed below aredesigned to insure the safety and satisfaction of you
Run ModeFirst enter the unlocked mode.Pressing and releasing the start button quickly will put the unit in run mode.When this is done, power is suppli
9.5Supplemental Correct Craft/PCM Customer Protection AddendumIn accordance with a special agreement between PCM and Correct Craft, Inc.,all 2001 PCM
9.6NAUTIQUE FRIEND PROGRAMIt has been proven that experience and word-of-mouth are importantpromotional tools. Enthusiastic boat owners talk to their
9.7If you find that the information contained in this owners manual does notanswer your specific question, then we invite you to contact your nearestd
9.8Congratulations on your Correct Craft purchase!Welcome to the Correct Craft Family. We hope you will have many yearsof boating enjoyment as a Naut
9.9To show our appreciation to new Nautique owners, Correct Craft is providinga complimentary, one-year, individual membership (valued at $40).Registr
9.10REQUEST FOR WARRANTY TRANSFER OF CORRECT CRAFT, INC. BOATS** A COPY OF THE PURCHASE RECEIPT MUST BE INCLUDED **Correct Craft's Lifetime Limit
the number one (1)Programming the Primary User CodeMake sure that the system indicator light is off and the "Master EmbeddedCode" has been e
9.11Super 11.qxd 9/20/00 9:14 AM Page 9.11
9.12GlossaryAft Toward, at, or near the sternAnode An electrode carrying a positive chargeAthwartship Across the boat, at right angles to the fore an
9.13Line All rope in a boat or on the dock is referred to as “line”.Load waterline The waterline on the boat’s hull where it is designed to floatMid
To lock the system re-enter any of the three codes and press stop. Erasing the User CodesMake sure the system indicator light is off. Enter the maste
Dash Pod SwitchesThere are function key switches to the right of the helm and surrounding thekeyless ignition keypad. These are waterproof momentary s
Note: The “Bilge” switch must be turned on for this feature to operate.This will not drain significant power from the battery unless the bilgepumps ar
Ventilation BlowerThis switch turns on the blower in the bilge. This blower must be turned onfor four (4) minutes prior to engine ignition and also a
problem corrected.• Throttle The throttle control consists of the throttle lever, a lock out ring anda neutral button. The neutral button is apush-bu
SKIERS. CAUTION: ALTHOUGH THE EXTENDED PYLON AND BAREFOOTBOOMS HAVE BECOME POPULAR ADDITIONS TO MANY TOURNAMENTINBOARDS, CORRECT CRAFT STRONGLY OBJE
Capacity Plate The capacity plate is used byboat manufacturers participatingin the National MarineManufacturers Associationcertification program. Corr
THE LISTED CAPACITY. THE QUEST FOR THE“PHATTEST”WAKE HAS CAUSED SOME TO EXCESSIVELYOVERLOAD THEIR BOATS. THIS MAY ADVERSELY AFFECTTHE OPERATION OF T
storage compartments that get wet ordamp should be left open to the air todry.Fueling Remove the slotted fuel fill cap to putgas in the boat. There is
Dash Cooler The dash cooler can be used to store misc. items or drinks. There is a draininstalled in this box. Do not depend on this cooler to keep va
tower in the upright position, simply reverse the steps. Optional Launch Control System Your boat may be equipped with a water ballast system tha
Optional Correct Craft Cruise Operating InstructionsTurn system ON (light blinks slowly, indicating system is armed)Drive to desired speed, prese ENGA
microprocessor-based gauge communicates with the speed transducerassembly over a serial communication link. The speedometer receives inputvia the spe
The analog and digital speed displays will indicate current speed and the pitotsymbol will indicate which pitot tube is being used. The expanded spee
Tachometer OperationsThe tachometer displays current engine speed in revolutions per minute in boththe analog and digital tach displays. The text lin
22
iiTABLE OF C ONTENTSChapter 1. Overview ...Chapter.PageDash Pod and Console Layout ...
Chapter 2ENGINE O VERVIEWIt is the owners responsibility to check all of the items below to be certainall preparation steps have been completed before
2.2• Once the boat is in the water, visually check for water leaking at the stuffingbox. This stuffing box must drip a moderate amount of water to pro
If the fuel injected engine does not start:• If the fuel filter has just been changed or if the fuel system has been run dry,it will be necessary to c
After your initial run:• Check oil level in the engine• Check the transmission oil level• Check the V-Drive oil level• Check for leaks (water, fuel an
G ENERAL NOTESThe maximum RPM of the engine at full throttle under normal load conditionscan be controlled by propeller pitch, diameter and design. It
2.6Super 11.qxd 9/20/00 9:12 AM Page 2.6
Chapter 3CAUTIONS AND W ARNINGL ABELSCautions and Warning LabelsThe following are the warning/information labels that should be on your boat.It is you
iiiChapter 2. Engine OverviewEngine Check List ...2.1Fuel Injected Engine Does Not Start...
Inside Engine Box & on Fuel TankWater StrainerFuel FillThrottle Control3.2Super 11.qxd 9/20/00 9:12 AM Page 3.2
Transom WarningDash WarningDANGERContact with a spinning propeller or excessive carbon monoxide exposure can causeinjury or death. Shut off engine if
3.4Super 11.qxd 9/20/00 9:13 AM Page 3.4
44
Chapter 4B OAT HANDLING GUIDELINES/SAFETY REGULATIONS• Always observe the rules of the road and use common sense and courtesy onthe water. If you thin
• There are no brakes to help you stop your boat. Boat speed, water currentand wind can affect your ability to stop safely. The driver must use cautio
Chapter 5CAREThere are some engine maintenance functions that are best performed by yourdealer. Maintenance items that can be done by you or your deal
ivChapter 8. Engine MaintenanceChecking / Adding V-Drive Oil...8.5V-Drive Low Oil Pressure Warning...
PROPELLER Here are a few tips for the installation of the propeller.CAUTION: A propeller can be very sharp so be careful when you handleit. It’s a goo
3. When the castle nut is tight, look for the cotter pin hole and insert thestainless steel cotter pin through the shaft. (see illustration). With a l
PROPELLER SHAFT STUFFING BOX The stuffing box is designed to prevent water from coming through thethrough-hull fittings. These are found on the propel
Salt Water Boating IF YOU USE YOUR BOAT IN SALT WATER, FRESH WATER FLUSHINGOF YOUR ENGINE AND COOLING SYSTEM IS A MUST.Flushing the system by running
Winterizing Your BoatWinter storage procedures vary depending on climate, type of storage andlength of storage. Check with your dealer/storage facilit
decomposition. You can purchase this material at most marinas or auto supplystores. Add the stabilizer to the tank and then fill the tank to approxi
Teak Care Teak is a unique wood used for marine applications. It is an open cell woodthat is highly resistant to the dry-rot associated with many othe
5.9Vinyl Maintenance and Cleaning Correct Craft has selected the finest marine grade vinyl for your Nautique. Itis important to keep it clean at all t
5.10TUNABLE RUDDERThe Tunable Rudder is designed to offer easy adjustment of steering. Thissystem utilizes a composite tuning foil which is located at
vSuper 11.qxd 9/20/00 9:11 AM Page v
Chapter 6T RAILER/TRAILERINGHitch If you don’t already have a trailer hitch installed on your vehicle, go to areputable installer to have the proper s
trailer. Your boat is not designed to carry exceptionally heavy loads. Thiscan adversely effect the proper balance of the boat/trailer combination and
77
Chapter 7CORRECT CRAFT LIMITED WARRANTYThe Correct Craft warranty is backed by a family tradition of boat buildingexperience since 1925.Lifetime Limit
4.) Chrome plated, anodized or aluminum finished or colorfastness of finishes.5.) Damage or malfunction of a boat resulting from improper maintenance,
ProcedureIn the event your Correct Craft boat has a claim covered by this warranty, thefollowing procedure shall be followed to secure performance or
7.4Super 11.qxd 9/20/00 9:14 AM Page 7.4
Chapter 8E NGINEM AINTENANCEThe engine in your Nautique will need to be checked and serviced at regularintervals. You may be able to do some of the ma
• Battery charge• Prop size and nut• All fuel/oil lines• Exhaust hoses/clamps• Water/exhaust leaksService For Your PCM Engine Your PCM engine was manu
Engine / Transmission IdentificationThe engine model number and serial number is in different locations, but canbe found on one of these locations:• O
Allow the engine to warm up to operating temperature by running itslowly at idle speed. Watch the water temperature gauge to preventoverheating. Nev
period, uses a certain amount of oil to act as a lubricating and cooling agent.The initial rate of consumption will gradually decrease until it stabil
Changing the V-Drive Oil After the first 100 hours ofoperation and everyseason and/or 500 hoursthereafter, the oil in the V-Drive should be changed.
to always check this filter visually before you use the boat. This can be doneduring the four (4) minute blower operation. There is a fine wire screen
NOTE: DO NOT re-use old fuel filter components; always replace with a newfuel filter and gasket.Exhaust SystemThe exhaust system should be periodicall
• Remove dipstick and note level indicated. Add fluid to bring the level up tothe top mark if necessary.• If it was necessary to add oil, repeat the p
operates at less than 5 amps.When the ignition switch is turned on, the ECM closes the fuel pump relaycausing the fuel pump to run.If the ECM does not
Principals of FCC Operation The FCC incorporates two fuel pumps to provide an uninterrupted flow of fuelto your PCM engine. Fuel is fed into the FCC
Important: The engine electrical system is negative ground. Failure to connectbattery leads accordingly will damage the electrical system.FuelUse any
A. Fuel Pump Fuse - 15 ampB. Injector/ ECM Fuse - 10 ampC. ECM/ Battery Fuse - 15 ampIf the engine quits or will not start, turn off all accessories.
and look into the pump chamber while slowly turning the pump pulley. Abadly damaged impeller may be detected by doing this.If a problem is found and c
Winterization InstructionsLong periods of storage can adversely affect the internal parts of the engineand fuel systems unless proper methods of prese
CAUTION: Allow the engine to cool down to avoid burning yourself onhot engine parts before continuing with the following steps.Remove all the spark pl
FRESH WATER COOLING ENGINES ONLYOn fresh water cooled engines with antifreeze in the cooling system, removehoses from the rear of the manifolds for dr
CAUTION: WHEN REINSTALLING THE BATTERY AFTERWINTERIZATION, BE SURE IT IS FULLY CHARGED. MAKECERTAIN TO CONNECT THE POSITIVE CABLE TO THE POSITIVEBAT
Check engine alignment.Check engine and transmission oil levels.Check engine mount fasteners.Before starting engine, refer to the instructions for sta
Chapter 1O VERVIEWSpecifications Nautique Super Sport / Super AirNautique100 % Fiberglass ConstructionLength without Platform. . . . . . . . . . . 21&
PCM Python Engine Note: Caution: The PCM Python is a high-performance engine and may use more oil per engine hour of operation thanother engines. Be
8.21Maintenance Chart This chart indicates the intervals at which maintenance shouldbe performed by a qualified person. Maintenance operations require
8.22Engine TroubleshootingIMPORTANT: The following chart is a guide to aid you find and correctminor engine malfunctions. If the problem has not bee
8.23Trouble: Engine misses under acceleration or at high speedInspect distributor. Clean / replaceInspect spark plugs: clean / gap or replaceTrouble
8.24PCM Chevrolet APEXDisplacement CID / liter 350/5.7Bore (inches) 4.0”Stroke (inches) 3.480”Compression ratio 9.4 : 1Horsepower @ 5,000 RPM 320Bat
8.25PCM Ford GT-40Displacement CID / liter 351/5.8Bore (inches) 4.0”Stroke (inches) 3.5”Compression ratio 8.3 : 1Horsepower @ 5,000 RPM 310Battery re
8.26PCM Chevrolet PythonDisplacement CID / liter 496 / 8.1Bore (inches) 4.25”Stroke (inches) 4.37”Compression ratio 9.1 : 1Horsepower @ 5,000 RPM 42
8.27Note #1 This part is a special " MARINE APPROVED" part and isrequired by law to insure the safety of the public. Repair or replacement
8.28Note #11 GM based engines with Delco ignition systems and ECM controlledspark timing must be put into service mode before checking or setting the
8.29Service RecordsDate Hours Service Performed_______________________________________________________________________________________________________
Comments to this Manuals